Best Hot Rolling Forged Steel Balls

Product Description

 

Product Description

Maximizing crushing efficiency

Grinding media represents a large portion of total grinding cost and has a significant impact on mining OPEX. Select proper grinding media with best qulity is the key to improve grinding effeciency and minimize downtime.
Whether you operate ball mill or SAG mill, regardless of the wet or dry grinding environment, we can all select the most suitable grinding ball for you as per your specific application. ShengYe 20+years professional experience and advanced technology enable us to manufacture grinding balls with ultimate strength and toughness according to different material formulations.
All ShengYe balls have been tempered to maximaize the mechanicial properties. ShengYe balls are high-hardness from surface to the centre, unbreakable, no deformation, good for fine grinding and impact grinding.

There are 60+ specifications of alloy steel in Shengye's supplier database that can be matched and produce grinding ball. The following are specifications in common use.

Forged(Rolling) Steel Ball Classification and Chemical Composition

Name	C	Mn	Si	S	P	Cr
SY-01-45#	0.42-0.48	0.50-0.80	0.17-0.37	0.05max	0.05max	0.15max
SY-02-50Mn	0.48-0.56	0.65-1.00	0.17-0.37	0.05max	0.05max	0.15max
SY-03-60Mn	0.57-0.65	0.70-1.10	0.17-0.37	0.05max	0.05max	0.25max
SY-04-65Mn	0.62-0.75	0.90-1.20	0.17-0.37	0.05max	0.05max	0.25max
SY-05-B2	0.75-0.85	0.70-0.90	0.17-0.35	0.05max	0.05max	0.40-0.60
SY-06-B3	0.50-0.65	0.40-1.00	1.35-1.85	0.05max	0.05max	0.80-1.20
SY-07-BL	0.55-0.75	0.65-0.85	0.15-0.35	0.05max	0.05max	0.70-1.20
SY-08-BG	0.90-1.05	0.35-0.95	0.15-0.35	0.05max	0.05max	1.0-1.70

Grinding forged steel ball Mechanical Propety

Name	Impact Value AK.J/cm^2	Dropping test(sm)	Hardness
			Ф25-50(1"-2")		Ф60-90(2.5"-3.5")		Ф100-150(4"-6")
			Surface	Core	Surface	Core	Surface	Core
SY-01-45#	≥12	≥20,000	≥55	≥38	≥50	≥35	≥45	≥25
SY-02-50Mn	≥12	≥20,000	≥56	≥40	≥56	≥35	≥50	≥30
SY-03-60Mn	≥12	≥20,000	≥58	≥45	≥58	≥38	≥52	≥35
SY-04-65Mn	≥12	≥20,000	≥60	≥52	≥60	≥42	≥53	≥36
SY-05-B2	≥12	≥20,000	≥60	≥60	≥60	≥54	≥55	≥48
SY-06-B3	≥12	≥20,000	≥60	≥60	≥60	≥54	≥58	≥53
SY-07-BL	≥12	≥20,000	≥60	≥60	≥60	≥54	≥58	≥55
SY-08-BG	≥12	≥20,000	≥60	≥60	≥60	≥60	≥60	≥60

Application Area

Company Profile

Shandong Shengye Grinding Ball Co., Ltd. is located in Zhangqiu City Shandong Province of China. We have been specialized in the production of Grinding Media for 20 years. Our feature products include Forged Grinding Ball, Hot rolled Steel Ball and Grinding Steel Rod. All of our products are produced in our workshops by a dynamic team of savvy engineers and skilled workers who have been solely devoted to this field for 10~20 years. We are one of the biggest Grinding Media workshops among our peers in China. We own 3 workshops that cover 10 world advanced horizontal forging and automatic rolling production lines, and 2 innovatively developed new Grinding Steel Rod production lines. Our first-class lab and QC system enable us to guarantee the high-quality standards of products, in the meantime, the database we recorded helps us to do analyses for constantly optimizing the production technology.
We believe that providing high-quality products to help customers reduce operating costs is the first step to successful cooperation. Another key element is to listen to our customers' expectations and find the possibility of further improvement. We put ourselves in a position as a trusted partner more than a grinding media supplier. We are more about how to make our customers more profitable.

Production Process

Packaging & Shipping

1. Ocean shipping ( Or Customers designated transportation mode.)
2. Packing Way
a. steel drums (850-930kgs/drum) b. flexible container bags(1ton/bag)

Quality Assurance

1. We only buy raw materials directly from standard steel groups in China;
2. 10 advanced automatic production lines with an annual output of 100,000t. Covering the specifications of DIA20-200mm and all materials to meet different customer requirements. All operators are well trained and have more than 5 years of Grinding Ball manufacturing experience;
3. Unique heat treatment process ensures that our Grinding Ball perform better in volume hardness uniformity and superior impact resistance;
4. The world-class lab and complete testing equipment enable us to test chemical elements, mechanical properties, microstructure, etc.
5. We strictly adhere to the quality management system, our products have passed international and industrial certifications such as TUV ISO900, ISO14001, Iso45001, etc., ShengYe also passed the double certification from SGS and BV as qualified factories.

After Sales Service

Grinding technical guidance
Our experienced sales and technicians can assist you select the most suitable Grinding Media according to your specific application, as well as provide knowledge and technical guidance for grinding media.

Regular follow-up
Keeping close communication with our customers is necessary for us to have a better understanding of their operations and expectations. By regular follow-up our customers, we can monitor the operations and find way to futher improve the grinding efficiency.

After-sales service
If our products have any quality problems or our products don't meet customers' requirements, we solemnly promise that we will deal with it at the first time and give you a satisfactory solution within 1-2 working days.

FAQ

Q1: What is the advantage of your company? 

A: We are a professional steel ball manufacturers, which have 10 years of production experience.
We also have Hi-Tech and capable production line.

Q2. How many countries had your products sold to? 

A: Our products had exported to over 30 countries and regions including USA, Republic of Korea, Japan,Malaysia, Australia, Canada and South Africa, etc., and had received high praised by most client. We also setted up the office in Malaysia to provide the better serve .

Q3: Are you trading company or manufacturer ?

A: We are a factory.

Q4: How long is your delivery time?

A: Generally it takes 5-10 days when the goods are in stock. or 15-20 days when the goods are not in stock,
it depends on your order quantity.

Q5: Do you provide free samples to check? 

A: Yes, we could offer the sample for free charge ,but the cost of freight at your expence.

Q6: What is your terms of payment?

A: Payment<=1000USD, 100% in advance. Payment>=1000USD, 30% T/T in advance ,balance before shippment.