Grinding Media Steel Balls for Mining and Cement Plant

• Material: Alloy Steel, Carbon Steel, Round Steel, Steel Iron
• Content: >90%
• Usage: Construction, Chemical, Grind, Metal Mines, Cement Plants, Power Plant, Ball Mill
• Processing Type: Forging, Hot Rolling, Casting
• Size: Dia 20mm-150mm
• Color: Brown
• Model NO.: DIA 20mm-200mm
• Customized: Customized
• Product Name: Forged Grinding Mill Ball
• Heat Treatment: Quenching & Tempering
• Hardness: 56-65 HRC
• Impact Toughness: >12ak.J/Cm^2
• Breakage Rate: <0.5%
• Microstructure: M+C
• Quality Control: Professional Inspection
• Advantage: Long Service Life & Good Wear Rate
• Application: Ball Mill, Sag Mills, Vertimills, Mineral Process
• Transport Package: Steel Drums & Flexible Container Bags
• Specification: 45#-BG
• Trademark: ShengYe
• Origin: Shandong, China
• HS Code: 73261100
• Production Capacity: 100, 000 Tons

Product Description

 

Product Description

Maximizing crushing efficiency

Grinding media represents a large portion of total grinding cost and has a significant impact on mining OPEX. Select proper grinding media with best qulity is the key to improve grinding effeciency and minimize downtime.
Whether you operate ball mill or SAG mill, regardless of the wet or dry grinding environment, we can all select the most suitable grinding ball for you as per your specific application. ShengYe 20+years professional experience and advanced technology enable us to manufacture grinding balls with ultimate strength and toughness according to different material formulations.
All ShengYe balls have been tempered to maximaize the mechanicial properties. ShengYe balls are high-hardness from surface to the centre, unbreakable, no deformation, good for fine grinding and impact grinding.

There are 60+ specifications of alloy steel in Shengye's supplier database that can be matched and produce grinding ball. The following are specifications in common use.

Forged(Rolling) Steel Ball Classification and Chemical Composition

Name	C	Mn	Si	S	P	Cr
SY-01-45#	0.42-0.48	0.50-0.80	0.17-0.37	0.05max	0.05max	0.15max
SY-02-50Mn	0.48-0.56	0.65-1.00	0.17-0.37	0.05max	0.05max	0.15max
SY-03-60Mn	0.57-0.65	0.70-1.10	0.17-0.37	0.05max	0.05max	0.25max
SY-04-65Mn	0.62-0.75	0.90-1.20	0.17-0.37	0.05max	0.05max	0.25max
SY-05-B2	0.75-0.85	0.70-0.90	0.17-0.35	0.05max	0.05max	0.40-0.60
SY-06-B3	0.50-0.65	0.40-1.00	1.35-1.85	0.05max	0.05max	0.80-1.20
SY-07-BL	0.55-0.75	0.65-0.85	0.15-0.35	0.05max	0.05max	0.70-1.20
SY-08-BG	0.90-1.05	0.35-0.95	0.15-0.35	0.05max	0.05max	1.0-1.70

Grinding forged steel ball Mechanical Propety

Name	Impact Value AK.J/cm^2	Dropping test(sm)	Hardness
			Ф25-50(1"-2")		Ф60-90(2.5"-3.5")		Ф100-150(4"-6")
			Surface	Core	Surface	Core	Surface	Core
SY-01-45#	≥12	≥20,000	≥55	≥38	≥50	≥35	≥45	≥25
SY-02-50Mn	≥12	≥20,000	≥56	≥40	≥56	≥35	≥50	≥30
SY-03-60Mn	≥12	≥20,000	≥58	≥45	≥58	≥38	≥52	≥35
SY-04-65Mn	≥12	≥20,000	≥60	≥52	≥60	≥42	≥53	≥36
SY-05-B2	≥12	≥20,000	≥60	≥60	≥60	≥54	≥55	≥48
SY-06-B3	≥12	≥20,000	≥60	≥60	≥60	≥54	≥58	≥53
SY-07-BL	≥12	≥20,000	≥60	≥60	≥60	≥54	≥58	≥55
SY-08-BG	≥12	≥20,000	≥60	≥60	≥60	≥60	≥60	≥60

Application Area

Company Profile

Shandong Shengye Grinding Ball Co., Ltd. is located in Zhangqiu City Shandong Province of China. We have been specialized in the production of Grinding Media for 20 years. Our feature products include Forged Grinding Ball, Hot rolled Steel Ball and Grinding Steel Rod. All of our products are produced in our workshops by a dynamic team of savvy engineers and skilled workers who have been solely devoted to this field for 10~20 years. We are one of the biggest Grinding Media workshops among our peers in China. We own 3 workshops that cover 10 world advanced horizontal forging and automatic rolling production lines, and 2 innovatively developed new Grinding Steel Rod production lines. Our first-class lab and QC system enable us to guarantee the high-quality standards of products, in the meantime, the database we recorded helps us to do analyses for constantly optimizing the production technology.
We believe that providing high-quality products to help customers reduce operating costs is the first step to successful cooperation. Another key element is to listen to our customers' expectations and find the possibility of further improvement. We put ourselves in a position as a trusted partner more than a grinding media supplier. We are more about how to make our customers more profitable.

Production Process

Packaging & Shipping

1. Ocean shipping ( Or Customers designated transportation mode.)
2. Packing Way
a. steel drums (850-930kgs/drum) b. flexible container bags(1ton/bag)

Quality Assurance

1. We only select materials directly from standard steel groups in China;
2. Annual output 100,000tons covering all specifications and diameter range from 20 to 200mm, we can meet customers' complex needs.
3. All ShengYeoperators are well trained with more than 10 years forging experience, plus unique heat treatment process, ensures that our grinding media achieve superior properties to maximize grinding effeciency;
4. Our complete testing equipments are the key to implement the QC and ensure the quality;
5. We are TUV ISO900, ISO14001, ISO45001 certified enterprise, ShengYe also approved by SGS and BV as qualified factories.

After Sales Service

Grinding technical guidance
Our experienced sales and technicians can assist you select the most suitable Grinding Media according to your specific application, as well as provide knowledge and technical guidance for grinding media.

Regular follow-up
Keeping close communication with our customers is necessary for us to have a better understanding of their operations and expectations. By regular follow-up our customers, we can monitor the operations and find way to futher improve the grinding efficiency.

After-sales service
If our products have any quality problems or our products don't meet customers' requirements, we solemnly promise that we will deal with it at the first time and give you a satisfactory solution within 1-2 working days.

FAQ

1. What kind of grinding media do you produce?
Our main products include fogred steel ball, grinding steel rod, casting steel ball, cast grinding cylpebs.
2. Where do you sell your product ?
Our customers come from more than 40 countries where grinding media is in high demand such as USA, Japan, Republic of Korea, Malaysia, India, Mongolia, Peru, Spain, Mexico, Argentina, Morocco, Ghana, Zambia, Congo, etc. In order to better serve customers, we have set up the office in Malaysia, Chile, United States and Spain.
3. What's your warranty?
1 year.
4. Can you provide free sample?
Yes, we can prepare free samples within 3-5 working days and usually the customer paid the freight cost.
5: How long is your delivery time?
It depends on the quantity of the order. We have 10 production lines that can produce grinding balls of different diameters, and
the output of each production line is about 30 tons to 50 tons of each shift (we runs 2 shifts in production). For example, if you
place an order of 1000 tons 60mm grinding balls, our lead time is 10-15 days.
6. What certificate do you have?
We are TUV ISO900, ISO14001, ISO45001 certified enterprise, we could also provide customer the SGS test report by third party.